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Surgical instruments are the most critical aspect of any
operation room, and how they function reflects directly on outcomes.
The one use v. reuse debate on surgical instruments is perhaps the biggest that
there is in the field of medicine. Both have some pros as well as cons to their
application towards patient safety, cost containment, the environment, and
productivity in the operation room.
In this article, we address the difference between disposable and reusable operating room instruments, their advantages and disadvantages, their impact on healthcare systems, and some comments on best practices for handling operating room instruments.
Surgical instruments are highly specialized equipment that are used to perform specific medical procedures. Surgical instruments may be categorized based on function, i.e.
1. Cutting and Dissecting Instruments (scissors, scalpels)
2. Holding and Grasping Instruments (e.g., forceps, clamps)
3. Retracting Instruments (e.g., retractors)
4. Suturing and Stapling Instruments (e.g., needle holders)
5. Hemostatic Instruments (e.g., hemostats)
All of them are very important to surgical operations, and single-use vs. reusable selection can have dramatic influences on clinical outcomes and operating efficiency.
Single-use surgical instruments, or disposable instruments,
are employed once and subsequently discarded after a single procedure.
Single-use instruments are usually made of medical-grade plastics or metals.
1. Sterility Assurance:
Since these instruments are employed only once, there is no
risk of contamination due to improper sterilization.
No hospital-acquired infections (HAIs) and
cross-contamination.
2. Time Efficiency:
No need for cleaning, sterilizing, or reprocessing.
Decreases turnaround time between procedures, leading to
better operating efficiency of rooms.
3.Cost Predictability:
Predictable fixed unit cost with no additional charge for
invisible sterilization, repair, or maintenance.
Decreases cost burden of instrument reprocessing
infrastructure.
4. Convenience & Availability:
Easily available in ready-to-use pre-sterile form.
Does away with the risk of instrument degradation with the
passage of time.
5. Lower Initial Investment:
No need for expensive sterilization equipment or trained
cleaning personnel.
Reusable in outpatient clinics, emergency surgeries, and low-resource settings.
1. Environmental Impact:
Produces massive amounts of medical waste, which becomes a
landfill issue and pollutes the environment.
Plastics and metals used in disposable instruments are
dumped into incineration plants, which emit toxic emissions.
2. Increased Long-Term Costs:
Although disposable instruments may seem inexpensive
initially, their total cost is far higher than reusable instruments in the long
run.
3. Material & Performance Limitations:
Not as strong as reusable surgical instruments.
Less accurate or less convenient to handle than good-quality
reusable devices.
Reusable surgical instruments are used time and again and
need to be thoroughly cleaned, disinfected, and sterilized before use in any
surgery. They are usually manufactured from superior quality stainless steel or
titanium to enable durability and longevity.
1. Cost-Efficiency in the Long Run:
Although the upfront cost is high, reusable instruments are
cheaper in the long run since they last longer.
Ideal for high-volume operating rooms and surgery centers.
2. Enhanced Performance & Accuracy:
Constructed with better materials to offer improved
ergonomics and accuracy of operations.
Surgeons prefer the handle and feel of reusable devices.
3. Sustainability & Eco-Friendliness:
Produces much less waste compared to single-use devices.
Reduces medical waste and supports healthcare sustainability
measures.
4. Greater Customization & Specialization:
Reusable instruments can be designed for certain procedures.
Gives surgeons a known, reliable set of instruments,
improving surgical precision.
1. Sterilization & Maintenance Requirements:
Needs stringent sterilization protocols for infection
reduction.
Increased expense with autoclaves, chemicals, and trained
staff for sterilization.
2. Cross-Contamination Hazard:
Reusable instruments, if poorly sterilized, will cause
surgical site infection (SSI).
Needs extreme quality control and extreme infection control.
3. High Upfront Costs:
There is a huge upfront cost of purchasing high-quality
reusable devices.
Hospitals have to incur the cost of sterilization equipment, training, and compliance monitoring.
Comparison between single-use and reusable surgical device
costs includes a variety of factors. Single-use devices are less expensive to
buy in the initial case, but this makes them an attractive option for
cash-strapped hospitals and clinics. Their overall price is, however, much
greater because there is always a requirement to buy in bulk.
Reusable surgical tools are more expensive to buy initially but the usage cost
decreases with time, and thus they end up being more cost-effective for high-capacity
health facilities.
The second significant cost determinant is sterilization.
Disposable equipment eliminates the cost of sterilization, e.g., autoclaves,
disinfectant solutions, and trained personnel. Reusable equipment requires
sophisticated sterilizing procedures, which are their maintenance costs in
total. While the additional costs exist, reusable equipment is less
expensive in the long run, especially when lifespan and multi-use are
considered.
Precision and performance also differ between the two
instruments. Single-use instruments as convenient as they are, need not be the
equal of higher quality craftsmanship and ergonomic design of reusable
instruments intended to be used over and over again. Reusable instruments are
what surgeons would prefer because they are reliable, accurate, and more
dexterous.
Generation of waste and environmental issues, single-use
devices generate an abundance of clinical waste that is difficult to
incinerate. Hospitals generate tons of waste annually, and most of these are
disposable surgical tools. The use of reusable devices has much lower
environmental consequences since they are recycled many times over and the
production of waste is reduced to a minimum. Although reusable instruments are
energy-intensive to sterilize, newer sterilization techniques like plasma
sterilization and high-tech autoclaving have made them an environmentally
friendlier choice.
Overall, single-use devices ensure sterility assurance, convenience, and initial low cost but are costly in the long run and cause widespread environmental destruction. Reusable devices, though requiring maintenance and sterilization, are cost-effective in the long run, accurate, and environmentally friendly in the context of surgical instrument management: Single-Use vs. Reusable Surgical Instruments.
•The reusable scalpel is $5 per unit, and the reusable
scalpel is $50 but can be used for hundreds of procedures.
•Finally, the reusable scalpel is expensive in the long run, even with sterilization cost factored in.
Note: The prices mentioned above are used to only demonstrate the difference.
Single-Use Instruments & Environmental Concerns
•Hospitals generate millions of tons of medical waste
annually, a considerable proportion from disposable instruments.
• Incineration releases toxic pollutants such as dioxins and
furans, contributing to air contamination.
Reusable Instruments & Sustainability
• Greatly minimized waste creation.
• Procedures such as plasma sterilization and autoclaving are eco-friendly.
Best Practices to Make the Decision Between Single-Use &
Reusable Surgical Instruments
When To Use Single-Use Instruments:
• Emergency circumstances where sterilizing time is
impossible.
• Sterilized procedures where infection control is the
primary concern.
• Low-resource and outpatient facilities where sterilization
equipment is not present.
When to Use Reusable Instruments:
• High-volume surgery centers where long-term
cost-effectiveness is the priority.
• Precision procedures such as orthopedic surgery and
microsurgery.
• Hospitals looking for sustainability and minimizing waste.
Single-use vs. reusable surgical devices: the choice is
determined by cost, functionality, infection prevention, and the environment.
• In terms of long-term cost savings and sustainability,
reusable devices are the way to go.
• For sterility and efficiency, single-use devices might be
the better option under certain conditions.
Lastly, a middle-ground solution—wherein both are employed
strategically—can best provide the optimum balance among cost, efficiency, and
patient safety.
Written by: Beauty Teck